Process reeled press-fitor thru-hole components
The P300 is a fully automatic insertion machine for processing reeled press-fit and thru-hole components into PCBs.
Available in either a stand-alone unit or integrated into a SMEMA compatible production line, the P300 can increase throughput by lowering cycle times and the scrap associated with human application errors.
Easy Operation
Boards up to 400 x 600 mm [15.5 x 23.5"] can be processed and are positioned
on the X/Y-table by stepper motors. Each contact is seated in the PCB via
product specific insertion tooling. Each tooling set is comprised of an insertion
head (upper tooling), an anvil (lower tooling), and a product feeding mechanism.
Rotary insertion tooling allows the application of components at different
angles without a reduction in throughput. Quick change mounting fixtures are
available for up to 4 insertion heads to minimize changeover time. A corresponding
anvil changer is also available.
A multi-tasking control unit controls and monitors
the entire system throughout the production cycle. An optional insertion force
monitoring system allows the verification of every component applied for quality
assurance.
A wide range of optional equipment is available for further performance
enhancement and versatility to meet a wide range of application
requirements.
Product Features
- Board capacity up to 400 x 600mm
[15.5 x 23.5”].
- Repeatability: ± 0.01mm.
- Noise pressure level: <75 dB(A).
- Insertion rate up to 3 cycles per second at 5.08mm [0.2"] pitch or 60 receptacles per minute at 5.08mm [0.2"] pitch.
- Optional servo drives for insertion rate up to 3 per second at 5.08mm [0.2"] pitch.
- Optional automatic tool changer can apply up to 4 different products.
- Apply products at up to 7 different pre-determined angles. Freely programmable rotation optional.
- Active anvil for PCB support, insertion verification and optional force monitoring.
- Optional automatic anvil changer can support up to 4 different products.
- Optional vision system allows automatic board error correction.
- Optional PCB thickness measuring together with the servo driven anvil guarantees an accurate pin tip to PCB surface tolerance.
- CNC based multitasking control system.
- Quick change tooling mounting fixture for reduced changeover time.
- Quick change product specific conversion kits allow production flexibility.
- Able to process any manufacturer's reeled through-hole or press-fit products.
- Capable of applying a wide range of reeled components with product specific insertion tools.
- Range of options available to meet specific application requirements.
- SMEMA compliant interface.
